bringing back an old thread. I'm having this same problem. Once the motor is warmed up it works a lot better, but still not as it should. It still shifts fine and runs strong, clutch has recently been replaced, heavy springs and all. Just replaced both gears on the kickstart shaft along with the spring on the end of it. When cold you have to keep working the starter lever back and forth until it catches then kick it. sometimes takes 15 minutes to get it lit up. After that it"s usually a couple tries. putting the bike in gear and rolling it backwards then back to neutral seems to help. I don't think it's the output shaft as it still shifts fine and makes no weird noises when kicking. At first I thought it was the clutch, replaced it, then thought it was the kickstart gears and now they're brand new also. I'm kinda good at this motor thing and I'm scratching my head here. Any ideas?