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Lifan 150 - Top end details

16K views 33 replies 12 participants last post by  firepower354  
#1 ·
Finally decided to crack into my Lifan 150's top end to see what's going on in there.



First, the numbers:



Squish using stock gaskets - 1.31mm

Pin height of stock piston - 14.87mm



Stock cylinder bore - 56mm

Stock cylinder spigot OD - 60.1mm



TB First gen 57mm cylinder spigot - 59.05mm



Lifan 150 case bore - 61mm



So, right off the bat this confirms that there won't be an SCUT style bore kit for this motor any time soon. The piston would clear the cases, but the wrist pin drops past it's mid point when dipping into the cases on it's way to BDC. It wouldn't de-ring itself, but it'd be begging to jam.



The stock Lifan 150's cylinder looks ideal to make 58mm kits out of for Jialing 125s. Plenty of liner material. Or you can go to 58mm with the Lifan 150 bottom end, still no worries. Oh, and yes, the Lifan 150 does use standard Jialing 125 stud spacing, so the rumor that it's different can be put to rest. I've included a pic showing a first gen TB 57mm cylinder slid on, the TB stamp is faded but still barely visible.



The squish is FAR better than the Lifan 120s I've had. For an out of the crate import motor, it's the best I've seen yet. The piston is right up to the top of the deck, as compared to the 120s which are a good 1.5mm in the hole. Cheap upgrade on a Lifan 150? Try a TB 57mm gasket kit. : )



The generous case bore makes it a shame to abandon the idea of a 60mm bore for this motor though... Akunar to the rescue? They are listing bore kits for Jialing 125s/Lifan 120s/Lifan 150s up to 60mm. They've also got 15mm wrist pin pistons, with big fat domes. The downside is the pin heights are all a touch short. Up to 59mm bore, their best is a 13mm pin height, their 60mm offering is slightly better at 13.75mm but still a good mm short compared to the stock unit.



Good thing TB doesn't like using o-rings between the head and cylinder. : ) (Interestingly, neither does Lifan any more...) Just deck that baby as needed.



Lifan's oem piston is a touch fancier now, with three grooves below the rings. No idea what they accomplish.



One disappointing find, obvious discoloration on the rod already... I'm going to have to use some air to verify the oil passage is clear to the big end. Then I've just got to decide WHAT I'm going to do with this thing. : )
 

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#2 ·
Reading the details, Is it just me, or does the YX 140 - 160 product line inherently offer far more performance potential than the Lifan product line.



My YX140 moved very easily to 160 and when I buy a YX160, (soon I hope) I will make it 180 before I bolt in in a bike.



Doh, why doesn't YX just build a 180?
 
#5 ·
notme said:
Reading the details, Is it just me, or does the YX 140 - 160 product line inherently offer far more performance potential than the Lifan product line.



My YX140 moved very easily to 160 and when I buy a YX160, (soon I hope) I will make it 180 before I bolt in in a bike.



Doh, why doesn't YX just build a 180?
to its credit

the lifan 150 is the strongest stock motor going



with your yx160 build you may want to consider a V2 head stock bore piston set up

this a very big improvment over stock with out increasing bore
 
#6 ·
TheCRKid said:
nice job posting info !

im interested in a simple 57mm HC w/ new 30mm/23.5 tb head on the lifan 150


At this point the only piece missing is a piston. The head is available, and the stock cylinder can be bored, or TB's 57mm unit will drop on. Akunar's 57mm bore 15mm wrist pin piston is a lil short, but it's got a happy dome. Valve clearance is a question, although being nearly 2mm in the hole, it may not be an issue even if the pockets are cut small.



Wiseco can make custom pistons, 24 piece minimum order, $125 a unit... :p Wiseco in the past quoted me $200 a unit for a 4 piece minimum order, still really spendy for an experiment.



Could try making a bushing to go from the rod's 15mm wrist pin to a 13mm unit matching TB's piston, 1mm thick so I don't think reliability would be an issue. The pin height would be low, just like Akunar's offering, just shy of 2mm below the deck.



I want to say I trolled Wiseco's catalog in the past looking for 15mm wrist pin donor bikes, couldn't find any in the right bore range with a 2v head if I remember correctly. I'll take another troll tonight if I get bored. : )
 
#9 ·
kurlon said:
wiseco is listing a 14mm pin, you thinking bore the wrist pin boss in the piston? Seeing as you've got a lil klx125 experience... :p what's the pin height and how's the combustion chamber compare to a lifan bvh?
piston to pin heigth is 14.5mm i think, i will conferm this later. The klx uses 30/26 valves so the reliefs are perfect. I want to say if any thing the dome might be a tad high since the combustion is rather large. The wiseco piston are sweet, i will try and post some pics.
 
#12 ·
Kurlon said:
Finally decided to crack into my Lifan 150's top end to see what's going on in there.



First, the numbers:



Squish using stock gaskets - 1.31mm

Pin height of stock piston - 14.87mm



Stock cylinder bore - 56mm

Stock cylinder spigot OD - 60.1mm



TB First gen 57mm cylinder spigot - 59.05mm



Lifan 150 case bore - 61mm



So, right off the bat this confirms that there won't be an SCUT style bore kit for this motor any time soon. The piston would clear the cases, but the wrist pin drops past it's mid point when dipping into the cases on it's way to BDC. It wouldn't de-ring itself, but it'd be begging to jam.



The stock Lifan 150's cylinder looks ideal to make 58mm kits out of for Jialing 125s. Plenty of liner material. Or you can go to 58mm with the Lifan 150 bottom end, still no worries. Oh, and yes, the Lifan 150 does use standard Jialing 125 stud spacing, so the rumor that it's different can be put to rest. I've included a pic showing a first gen TB 57mm cylinder slid on, the TB stamp is faded but still barely visible.



The squish is FAR better than the Lifan 120s I've had. For an out of the crate import motor, it's the best I've seen yet. The piston is right up to the top of the deck, as compared to the 120s which are a good 1.5mm in the hole. Cheap upgrade on a Lifan 150? Try a TB 57mm gasket kit. : )



The generous case bore makes it a shame to abandon the idea of a 60mm bore for this motor though... Akunar to the rescue? They are listing bore kits for Jialing 125s/Lifan 120s/Lifan 150s up to 60mm. They've also got 15mm wrist pin pistons, with big fat domes. The downside is the pin heights are all a touch short. Up to 59mm bore, their best is a 13mm pin height, their 60mm offering is slightly better at 13.75mm but still a good mm short compared to the stock unit.



Good thing TB doesn't like using o-rings between the head and cylinder. : ) (Interestingly, neither does Lifan any more...) Just deck that baby as needed.



Lifan's oem piston is a touch fancier now, with three grooves below the rings. No idea what they accomplish.



One disappointing find, obvious discoloration on the rod already... I'm going to have to use some air to verify the oil passage is clear to the big end. Then I've just got to decide WHAT I'm going to do with this thing. : )


Would it be possible to take a Jialing Crank at 57mm and cut it to resemble the Lifan crank? Put the end on it? This is what I don't get. If the Lifan is a 59mm stroke and the Jialing is a 57mm stroke, why won't the scut work. at 59mm it is only dropping into the cases 1mm more right?
 
#14 ·
That wiseco piston does look good Hack, although I suspect you're right, it will need the face reworked to match the TB combustion chamber and valve layout... As far as pin retainers, screw 'dem, I can get teflon rod that'll do the trick. : )



Fatcaaaat: Yeah, you can just rework the clutch side crank end to fit a Jialing crank in. If I'm going that route though, I'll rework my SDG 49.5mm crank and make a proper screamer out of this thing.



Vince: I'm really starting to think, other than rebuilds, a 57mm bore kit may not be needed for this mill. I'd bet just going to a TB gasket set to reduce the squish will have a big impact on perf, seeing as it's already a decent runner out of the crate.
 
#15 ·
Can anyone confirm the stock Jialing 125 rod length at 99.95mm? Based on that, I figure a SDG/Lifan 3v 107 should be running a 5mm shorter rod... if the big end dimensions match, a 125 rod on a 107 crank puts the cylinder length at 74mm. The TB 60mm cylinder can easily be decked to match. If I can find a 104.95mm rod, I don't have to touch the cylinder...



Or, use the 107's rod on the Lifan 150 crank, with room for a stroker pin... :p
 
#19 ·
Jialing 125 rod on the Lifan crank, and you've got a 59.5mm stroke setup that takes long rod (12v) pistons. At BDC it's only 1mm more in the hole than a regular Jialing 125, which means the TB 60mm bore kit could be potentially used. On the other hand, the rod is 1mm higher at TDC... but TB's 60mm kit piston only has a 12.25mm pin height from the top of the pin, 18.75mm from the pin center.



http://www.x386.net/TTR/tech/cgi-bi...nheight=18.75&cgiintakemm=30&cgiintakecount=1&cgiintakelift=6.99&cgitranseff=90



That predicts a 16hp motor, and it should never need to wind over 10k RPM if built with TB's new head and a 300a cam. The deck height is only .25mm over, that's easy enough to adapt for with a good head gasket. Seems like a waste of a oil sling-less design though...



Same idea, SDG 49.5mm crank:



http://www.x386.net/TTR/tech/cgi-bi...nheight=18.75&cgiintakemm=30&cgiintakecount=1&cgiintakelift=6.99&cgitranseff=90



Gotta rework the cylinder to loose 4.75mm off the top, or find a longer rod. Again, about 16hp, but this time it's doing it at 12k RPM. And it'd look weird with 5mm worth of extra stud sticking out the top.



http://www.x386.net/TTR/tech/cgi-bi...nheight=18.75&cgiintakemm=19&cgiintakecount=2&cgiintakelift=6.92&cgitranseff=90



3v head... 19hp at 15k RPM, that sounds more like it. :)