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1971 SL70 street legal frame with 97 KX80 swingarm & shock build

7.3K views 14 replies 4 participants last post by  Topher70  
#1 · (Edited)
I had a XL70 a few years ago and had to sell it because someone offered me a whole lot of money. Since then I have been riding my 94 CT70 with yx140 engine on the street. Recently a 1971 SL70 roller (frame and suspension only) showed up on craigslist for $100. I had to have it. I was able to get it titled and registered in Vermont with just a bill of sale. I plan to transfer the Vermont title to my state Ohio soon and register it in Ohio so it has Ohio plates. Since it is older than 1973 it technically doesn't need turn signals but I am going to put turn signals on it anyway.



I have been planning this build a long time.



Initially I was going to do a resto-mod build with inverted forks and leave the remainder of the frame pretty close to original.



As you can see in the above photos someone drove the front wheel into something solid and the frame was bent. I straightened the frame and continued with the retro mod build. I put a yx140 engine on it with a huge oil cooler.



I rode the bike around a bit like this on DOT legal 90/100-14 Kenda Trakmaster tires for a while but it just didn't work. The swingarm was so short it would wheelie in the first three gears at any time and the seat position put my rear end on top of the rear axle and my knees were too high and interfered with steering. The front wheel had no weight on it so it was really sketchy if you were in the middle of a turn and hit the throttle the front wheel would come up and you would have to steer by leaning. This was clearly not a good setup.



I had a 1997 Kawasaki KX80 frame, swingarm, and rear wheel in my storage barn I got for cheap with a bunch of other dirt bike parts. After some measuring I test fit the swingarm. It was a very good fit. With one washer on each side and 12mm to 10mm shims it was a perfect fit. This took care of the short swingarm problem but required upgrade the 600mm forks I had to 735mm forks to match the extra height the KX80 rear end would require.




I gave up trying to make it a resto-mod and got reproduction CRF110 tank & plastics. I welded all new attachment points for the seat and plastics.



Today I finally got to ride it again with the new swingarm. Unfortunately I left my new CRF110 fuel tank at work so I had to put the old tank on for the test ride. I'm 6' tall so the height is about right but I might lower it some to make it easier to sit flat footed at stop lights. The KX80 swingarm and shock are nice and smooth. It still wheelies easily but is very controllable now and much more weight is on the front wheel.
 
#3 ·
I made lowering links for the rear to both lower it and make the spring rate lower so it is more trail and street friendly. This photo is with the spring on full soft with 6" on center lowering links. I'll probably crank up the rear spring about 1/2" after I try it out but like this lower street/trail ready ride height much better.
 

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#4 · (Edited)
Here is a photo of how I attached the kx80 linked suspension to cradle supports I made. I needed cradle supports so I could cut out the bent front closed cradle supports and support the footpegs and engine from the rear like most modern open cradle bikes do. (FYI if you click on the photo twice it shows up right side up)
 

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#7 ·
Geezer was able to go inside the rear swingarm because his didn't have a linkage in the way. I have to stay outside the swingarm because there is no room inside. I was thinking of using the stock exhaust mount as an attachment point but it's only one hole. I'll probably need to weld something in its place with two holes and make a bracket from the stock brake pedal. I want the rear brake leverage less than the kx80 had. I intend to ride lots of wheelies and need a nice smooth progressive rear brake to keep me from going over backward but not be grabby and slam the front down too easy.
 
#10 ·
I had to move the master cylinder pretty far back to clear the kickstarter. That required me to extend the stock brake pedal pretty far rearword. It works well. Pedal effort is higher due to the pedal ratio being about 2:1 instead of 4:1 that the KX80 pedal had. If toi much effort is needed I may change to a smaller diameter master cylinder. However it should be fine as it is. It will need more effort to lock up the rear brake.
 

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#12 ·
Retro would have been a better choice if I wasn't going to beat on this bike. I decided I didn't want to worry about messing up a nicely painted tank and fenders. This bike will be ridden and crashed. The plastic is easily replaced.
 
#14 ·
I put it on a scale with 1/2 tank of fuel. It weighs 84.5lbs on the front wheel and 84.5lbs on the back. 169lbs overall. I had it up to 60mph on the street today. It's nice and stable at speed. It feels a lot like riding an xr100 but with quite a bit more power from the yx140 engine.