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Discussion Starter · #1 ·
I have recently rebuilt my 2003 klx 110, and Im having trouble with my shifting. When the clutch cover is installed the shifter gets stuck and doesnt want to move. But when the cover is off it shifts perfectly through all the gears. The shift shaft is brand new and properly fitted behind the shift star and the star isnt broken or bent. And like i said it shifts through all the gears fine without the cover but when the clutch cover is installed it gets stuck. My guess is it some sort of clearance issue but Im not missing anything and the cover slides on smoothly.
Any thoughts to what could be wrong
 
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