I have an ATC70 with the TB 88 big bore kit and it never ran very well with the Chinese carb it came with so I put a mikuni VM 20 on it after some recommendations.
I've got the idle and pilot jet nailed down but it was still really boggy mid and upper throttle.
I moved the needle down 1 notch from the middle and that improved quite a bit but it still bogs at WOT. I bought 2 different jets kits and it seems to run best with the 185 main but still bogs. I've gone up to a 230 and didn't go further because it ran terrible and the same when I drop the main jet below 170..
Im beyond frustrated with this thing and hoping someone can offer some advice..
Vm20 is a better idea than an overseas replica carbs of any brand that I can think of or have had to work on. The reason the Keihin's and Mikuni's are better is they have gotten better and better over the years being the OEM carbs on so many bike brands. The "replicas" are just copies of something good. They look "good" but rarely work good.
The needle isn't gonna help on the wide open as the needle regulates the mid range. The wide open is regulated by the main jet as it appears you know... The 230 sounds far too big in my opinion, I would try to go no larger than 195 or 200 nor lower than a 175 or 180 (Also you said the 170 was no good) You're probably a lot closer to the right jetting than you think... I have at times chased the perfect setting because I could not get the right jet into stock at our shop or out of my pile of jets amassed over many years in film roll canisters. Curious do you have a 175 & 180 or 190 & 195? I always buy more sizes to ensure I can make my bikes run well. I have NOT EVER looked at my probably 100's of dollars of brass and thought "What a waste of money" I love all that brass because it makes my bikes haul ass... LOL
When you're all done and close the air screw should be at about 1.5 turns out so that tells you if your pretty close.
I have very often (I am embarrassed to say) on my own personal bikes got the jetting "close" where the airscrew is at only 1/2 out and that's fine for right then to race THAT day in a hurry but I have really no adjustability to clean up the tuning when somewhere else and it's not quite right which I hate. So in a perfect world if the airscrew is at only a 1/2 out you would change your jetting to make it 1.25-1.75 turns out...
Don't forget the airscrew can be used as a tool to see what direction you need to go with a jet.. You hold the throttle in the "bad" spot and turn the airscrew each way and usually it tells you what way to go with your jets as it will either get worse or clean up with the screw.
And not at all knocking the one poster who said a 20mm is "pretty big" for the 88cc but we use 17mm carbs on STOCK 50's and they absolutely rip. Back in the day (BITD) when one company was first importing the "S" Stage low compression 88cc kits from Takegawa they had the PC18 carbs in their kits. When we started importing them, we put the PC20 (Off the XR/CRF80 which externally is the SAME carb but with 2mm more inside) and we had a RIPPING 88cc that was better on top end. Then we put a high compression piston in that same kit that we made and that was even waay better. Now another brand sells that EXACT piston design in there stock head 88cc kit and it's also ripper only they have a replica carb in there kit...
Basically with all that being said, I am saying a 20mm carb with an 88c could be on the "small" side...(Side note: We had an 88cc SuperHead build with some compression and a nice hand cut cam that ran a VM26 and it absolutely SCREAMED) The bottom end power was "ok" but where it was ok you never rode it there EVER, so the mid and top end power it had more than made up for that...
Another thing, we have seen bikes that are not quite perfect (let's say "static" on the stand) on the bottom end or if you rap the throttle super fast but when you ride the bike (in "action" no sitting) they run perfect because you are rolling the throttle on pretty much no matter how aggressive you are as a rider.
Remember these small carbs we mostly use are NOT pumper carbs.
Ok, that was 72 cents worth of into now I think!!
-Fast50s