[jbullock305]

ok finally got my 110 back up and running after having to replace the cases, while i was at it i added 4th gear and got the output shaft w/1st gear. But before this (before i ripped the foot pegs out of the case) the spark was being splotchy at times but never really caused an issue. now that its back together I'm getting rare spark, at times it will get spark, other times nothing at all but no real weak spark when it decides to spark. what could cause this? i am literally stumped. i checked the only ground that i know about (where the coil bolts to the frame).

things I've checked:
New spark plug
kill switch
coil
cdi box
any fraying in the wiring harness (came up with nothing).

thoughts?

appreciate it guys,
Jake

 

[234wheeler]

Could be the neutral safety switch. This is also known as a bump start mod for people that have a manual clutch (still works for auto clutch but bike can start in gear). Clip the wires coming from the switch and then ground the green wire to the frame. Tuck the other wire up in the rubber boot. This eliminates the contacts that are in the switch which can go bad.

 

[Yagatogi]

^^^^yup this will work.every time iv had trouble with any kind of spark related issue this has 100% always fixed it for me.

 

[jbullock305]

Thank you I will try that!