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Old 05-31-2008, 05:12 PM   #1 (permalink)
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Getting a good condition YSR50 running again

Hi there! I'm fairly new to the board so hi to everyone!

I just picked up a 91 YSR50 that is in good very good condition, all stock - unfortunately it has been sitting for 10 years with no attention

The bike - looks clean all around, just a tad of rust on the clip-ons, other than that everything looks VERY clean

The bad:

- throttle turns about a 1/16th of a turn and stops, I haven't forced it - carb issue?

- bike goes in and out of gear, but the clutch feels funny - are the plates dry or is this something that requires more investigation?

- tank is rusted as can be on the inside. I'm thinking of trying the electrolysis approach: 650 Rider > > Content > > How to Documents > > Removing rust from fuel tanks and parts with electrolysis

The big question -

what do you recommend I do to get the bike up and running? I'm comfortable around tools and bikes, however, I've never touched a two-stoke.
-carbs
-reeds? any info on how this system works? I'm used to valves!
tires - any recomendations? I will probably take the bike onto some small road coursesat some point so something decent would be nice. Does Pirelli make a tire that fits?
-anyone have a service manual?

thanks for helping me get started!
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File Type: jpg 20071103_YSR50_F.JPG (824.3 KB, 160 views)
File Type: jpg 20071103_YSR50_head.JPG (778.0 KB, 177 views)
File Type: jpg 20071103_YSR50_L.JPG (821.8 KB, 326 views)
File Type: jpg 20071103_YSR50_R.JPG (794.0 KB, 337 views)
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Old 06-03-2008, 12:17 PM   #2 (permalink)
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Re: Getting a good condition YSR50 running again

Wow that is a pretty good looking bike you got there. Manimal I think has the same body work on his derbi powered version.

you should dump that motor and go with a derbi also. It will make you so much more happy when riding it.
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Old 06-03-2008, 05:11 PM   #3 (permalink)
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Re: Getting a good condition YSR50 running again

Thanks! I'm pretty excited just to get the bike running first. Since this bike is in such great shape and is all original I might look for another one to mess with. I'm looking forward to getting into some motor work, just not sure this is the one I want to do it on!
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Old 06-03-2008, 09:41 PM   #4 (permalink)
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Re: Getting a good condition YSR50 running again

check the trottle and clutch cable play.
there used to be a repair manual you could download online. you'll have to do a search on here.
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Old 06-04-2008, 05:59 AM   #5 (permalink)
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Re: Getting a good condition YSR50 running again

Throttle is working - turns out the slide was stuck in the carb.

Took the carb apart and cleaned everything including the 5 holes on the main nozzle. I don't have much experience working with carbs - I turned the pilot jet in all the way, same with the main nozzle and main jet - was that the right thing to do?
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Old 06-04-2008, 07:30 PM   #6 (permalink)
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Re: Getting a good condition YSR50 running again

nope... you'll have to find the base line settings.
you may want to check out - Home as well if you don't get enough help here.
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Old 06-04-2008, 07:43 PM   #7 (permalink)
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Re: Getting a good condition YSR50 running again

check out teamcalamari.com and ysr50.com
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Old 06-11-2008, 02:40 AM   #8 (permalink)
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Re: Getting a good condition YSR50 running again

i would put fresh gas and oil in it, spray some wd into the spark plug hole and fire it up! nothing gets a bike back up like spinning it up
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