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Old 10-07-2008, 12:37 PM   #21 (permalink)
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Re: big pete's mini build #2 - ZB50

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Z, where can we get these brake lines or get custom brake lines made?
spieglerusa.com
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Old 10-07-2008, 12:39 PM   #22 (permalink)
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Re: big pete's mini build #2 - ZB50

Cool, thanks.
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Old 10-07-2008, 12:52 PM   #23 (permalink)
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Re: big pete's mini build #2 - ZB50

Eddie, I might just skip on the electrolysis and see how just the POR15 works out. I want to focus some time on repairing the outside of the tank. I'm still trying to decide on what color to go with. Right now the pearl white (w/ a hint of blue) off the Lexus IS is in the lead.


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I wouldn't be buying brake lines from Team Calamari. You'll want to get some lines made for your application rather then have generic lines that will be too long.
They said they had front braided lines for the NSR50
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Old 10-07-2008, 01:25 PM   #24 (permalink)
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Re: big pete's mini build #2 - ZB50

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Originally Posted by big pete View Post
Eddie, I might just skip on the electrolysis and see how just the POR15 works out. I want to focus some time on repairing the outside of the tank. I'm still trying to decide on what color to go with. Right now the pearl white (w/ a hint of blue) off the Lexus IS is in the lead.




They said they had front braided lines for the NSR50
They do and they will probably be too long.
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Old 10-07-2008, 02:51 PM   #25 (permalink)
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Re: big pete's mini build #2 - ZB50

If you want custom cut front SS brake lines, contact mikebiked, the one who sells all of the slider parts for the NSR. He custom cut to length the ones I needed for my NSR since when I changed to the Brembo setup, the SS Galfer line ended up being a couple of inches too long.
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Old 10-07-2008, 02:56 PM   #26 (permalink)
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Re: big pete's mini build #2 - ZB50

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If you are getting the rear swingarm painted or powdercoated get the rear shock lower mount rewelded in the correct location so it lines up and you won't have to run the upper offset adapter. I have an NSR swinger that this has been done so the shock lines up.
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Old 10-07-2008, 03:00 PM   #27 (permalink)
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Re: big pete's mini build #2 - ZB50

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Originally Posted by FourDoor View Post
If you want custom cut front SS brake lines, contact mikebiked, the one who sells all of the slider parts for the NSR. He custom cut to length the ones I needed for my NSR since when I changed to the Brembo setup, the SS Galfer line ended up being a couple of inches too long.
You can also make your own brake lines with Earl's parts. This is what Tmas did if I'm not mistaken.
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Old 10-07-2008, 03:29 PM   #28 (permalink)
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Re: big pete's mini build #2 - ZB50

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You can also make your own brake lines with Earl's parts. This is what Tmas did if I'm not mistaken.
I was wondering if I'd be able to use Earl's parts. Who knows what fittings I should order from them?
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Old 10-07-2008, 03:39 PM   #29 (permalink)
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Re: big pete's mini build #2 - ZB50

I went to a bike shop that replaces all the brake lines for big bikes, they sold me everything I needed. I even brought the calipers with me to get the right angle fitting. If you order lines from speigler make sure your measurements are correct.
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Old 10-07-2008, 06:52 PM   #30 (permalink)
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Re: big pete's mini build #2 - ZB50

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Originally Posted by tmas View Post
If you are getting the rear swingarm painted or powdercoated get the rear shock lower mount rewelded in the correct location so it lines up and you won't have to run the upper offset adapter. I have an NSR swinger that this has been done so the shock lines up.
tmas
Thought about it but I'm a bit lazy to do it (I have access to a tig/mig). Since the bike already came with one, I'll keep it as is.

Does anyone have the approximate length for the front brake line?
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Old 10-07-2008, 07:01 PM   #31 (permalink)
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Re: big pete's mini build #2 - ZB50

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Thought about it but I'm a bit lazy to do it (I have access to a tig/mig). Since the bike already came with one, I'll keep it as is.

Does anyone have the approximate length for the front brake line?
Get a piece of rubber tubing about the same OD and mock it up. The hardware store will have the tubing. You can do the same to the rear, and then pick out the angles of the 10mm banjos you want.
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Old 10-08-2008, 10:41 PM   #32 (permalink)
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Re: big pete's mini build #2 - ZB50

So got around to working on the cosmetically challenged fork legs. I spent about 3hrs on one leg . I'm pretty happy with how it came out (its more shiny in person). Now I just have to finish the other one





Since I sold the 3-spoke wheels, I picked up these bad boys (thanks gstegman):


brand new in the box

Last edited by big pete; 10-09-2008 at 10:19 AM.
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Old 10-08-2008, 11:15 PM   #33 (permalink)
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Re: big pete's mini build #2 - ZB50

Nice project...Here's my .02 As Dan said go with Spiegler lines. They're awesome to deal with and will have your lines to you in 2 days at a great price. I also dont recommend coating the tank unless it's rusted through. Just derust it and run it. Look forward to watching your build.
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Old 10-08-2008, 11:24 PM   #34 (permalink)
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Re: big pete's mini build #2 - ZB50

How did you shine up the fork? It looks great!!

Last edited by EddieNewYork; 10-08-2008 at 11:27 PM.
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Old 10-08-2008, 11:46 PM   #35 (permalink)
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Re: big pete's mini build #2 - ZB50

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Originally Posted by FastMC View Post
Nice project...Here's my .02 As Dan said go with Spiegler lines. They're awesome to deal with and will have your lines to you in 2 days at a great price. I also dont recommend coating the tank unless it's rusted through. Just derust it and run it. Look forward to watching your build.
I'll give them a call once I get the bike together. I was also thinking about just derusting the tank and not coating it. We'll see how cleaning the rust from the tank goes.



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How did you shine up the fork? It looks great!!
Lots of elbow grease. I sanded the top layer off with 220 grit. Once I got to the metal, I hit it with 400, then 800, and then 1500. After the 1500, I used Mother's metal polish to get it to shine. I wanted to use 1000 grit before the 1500 but the hardware store didn't have any. If I did, I'm sure it would have came out a bit smoother but I think I've spent enough time on it.

Last edited by big pete; 10-08-2008 at 11:49 PM.
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Old 10-09-2008, 12:34 AM   #36 (permalink)
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Re: big pete's mini build #2 - ZB50

Everything is looking good pete. Those new wheels you have look like the Honda Dio wheels that are on my Ruckus.

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Old 10-09-2008, 01:46 AM   #37 (permalink)
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Re: big pete's mini build #2 - ZB50

Pete. It wasn't me who said the bike would look funny with the longer swingarm.
It was the other guy with the G-Craft avatar 'Nielspbr'

I just asked the "why are you selling the wheels"

Anyone Have a ZB50 For Sale (US Only)
see post #506
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Old 10-09-2008, 10:17 AM   #38 (permalink)
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Re: big pete's mini build #2 - ZB50

Doh!!

*fixed
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Old 10-09-2008, 10:23 AM   #39 (permalink)
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Re: big pete's mini build #2 - ZB50

Ignore Nielspbr. I consider him the "Euro Seagull" member. He flys in, craps on everything and leaves without taking time to read the whole story before making comments.
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Old 10-09-2008, 10:40 AM   #40 (permalink)
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Re: big pete's mini build #2 - ZB50

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Ignore Nielspbr. I consider him the "Euro Seagull" member. He flys in, craps on everything and leaves without taking time to read the whole story before making comments.
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