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Old 09-17-2006, 09:45 AM   #1 (permalink)
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Import Motor FAQ - Long Stroke Mills

This FAQ is for all Import motors running a stock stroke of 52mm or longer. As you track down relevant info, post to the thread and I'll add it to the FAQ. For shorter stroke motors, there will be a separate FAQ.

Identification: There are many many different importers bringing over either crate motors, or entire bikes under a variety of labels. In most cases, the actual 'brand' of the motor can be traced back to a small group of producers in China. Generally speaking motors of a particular model number from a given producer will stick to a single common specification, so once you've identified your motor you can feel confidant ordering parts based on that ID.

Lately though with the larger displacement motors we're seeing variations even within a particular make and model of motor. Motors where inconsistencies have been observed that are more than just normal design updates over the life of a product will be noted. On these machines, you'll need to measure your machine specifically to determine which parts are appropriate.

Lifan - One of the most well known import brands. Like most manufacturers anyone can have a motor produced by Lifan with their name on the side, and some people buy Lifan side covers to slap on lessor motors so don't use those labels as reliable identifiers.
Identifying Marks
Known Lifan Motors
* SDG Pro Mini's '125' motor is basically a Lifan Monster 120 motor. This unit is a bit unique in that Lifan assigns SDG a unique model number rather than using their standard model number schema.
Jialing - Made 'famous' by GPX / Pitster Pro importing them with much fanfare starting in 2005.
Identifying Marks
Known Jialing Motors
* GPX 125
Zongshen - Runner up to Lifan and Jialing for brand recognition.
Identifying Marks
Known Zongshen Motors
* RCM bikes in 2005 and 2006 utilized Zongshen powerplants.
Loncin - Ebay favorite, no known 'big' import brands use this make of motor in their bikes, but many smaller brands do.
Identifying Marks
Known Loncin Motors
Ducar - Less seen than even Loncin, typically found on Ebay.
Identifying Marks
Known Ducar Motors
Faddybike - Produced in Thailand as a clone of the Honda Nice/Wave powerplant.
Identifying Marks
Known Faddybike Motors
Motor Specs: There are a few basic stats that help determine what parts will fit which motor. They also can help determine when you can 'borrow' bits from other motors to use as hop ups by cross referencing other machines with similar base specs.

To stay consistent, a few measurements will be based on the following giudelines when there is a chance for ambiguity:
Piston Pin Height: Measure from the TOP of the pin hole to the top of the outer edge of the piston. Some people measure to the middle of the pin hole, but this method allows or a direct read with a ruler or set of calipers making it simpler for others to check and compare.

Stud Spacing: Until a better way of quantifying stud spacing is developed, one motor will be designated as the 'reference' mill for a given stud pattern. All motors that are compatible will list that motor under stud spacing.

Lifan 'Monster' 120

Brand: Lifan
Bore: 52.4mm
Stroke: 55.5mm
Piston Pin: 14mm
Piston Pin Height: 12.8mm
Cylinder Height: 79mm
Stud Spacing: Lifan Monster Standard
Clutch: 4 disc primary mount
Oil Pump: Direct crank drive
Transmission: 4 speed, 1d3u or 4u depending on shift drum used
Countershaft: Coarse 17mm
Start in gear: Yes
Head: 27mm intake, 23mm exhaust, Honda CRF50 style cam
Zongshen 120

Brand: Zongshen
Bore: 52.4mm
Stroke: 55.5mm
Piston Pin: 14mm
Piston Pin Height:
Cylinder Height:
Stud Spacing:
Clutch:
Oil Pump:
Transmission: 4 speed
Countershaft: Coarse 17mm
Start in gear:
Head: 27mm intake, 23mm exhaust
Zongshen 124

Brand: Zongshen
Bore: 54mm
Stroke: 54mm
Piston Pin: 14mm
Piston Pin Height:
Cylinder Height:
Stud Spacing:
Clutch:
Oil Pump:
Transmission: 4 speed
Countershaft: Coarse 20mm
Start in gear: No
Head: 27mm intake, 23mm exhaust
'GPX' 125

Brand: Jialing
Bore: 52.4mm
Stroke: 57.5mm
Piston Pin: 13mm
Piston Pin Height: 13mm
Cylinder Height: 79mm
Stud Spacing: Lifan Monster Standard
Clutch: 5 disc primary mount
Oil Pump: Direct crank drive
Transmission: 4 speed, 1d3u or 4u depending on shift drum used
Countershaft: Coarse 17mm
Start in gear: Yes
Head: 23mm intake, 20mm exhaust, uses 'E22' style cam, short
Transmissions: There are a few variations on a common theme floating around in the gear boxes of various motors. Most all import big displacement mills run a 4 speed box with either an international shift (1d3u) or all up shift pattern.
Jialing
Gear Ratios
1st: 3.181
2nd: 1.705
3rd: 1.238
4th: 0.958
Shaft Sizes
Lifan 120/125
Gear Ratios

Shaft Sizes
Main Shaft: 17mm clutch side, 12mm sprocket side
Counter Shaft: 14mm or 15mm clutch side, 17mm sprocket side
Cams: Remember to verify valve to piston clearance, and valve to valve clearance whenever swapping cams around.

There are many cam specs HERE for comparison amongst the various offerings. You can thank Cyclerider for gathering most of that data.

Jialing 'small valve' head - Uses 'short' E22 style cams with a 3 bolt sprocket. Note that it's been reported later heads have altered geometry, causing valve to valve contact with long duration cams. G1 and G2 Crower grinds are reported to work with both older and newer batches of the Jialing small valve head. As yet no external method of telling old vs new heads apart has been reported. VERIFY valve to valve clearance before running an aftermarket cam!

CrowerDr ATV
Lifan 'Monster' big valve head - Uses Honda CRF style cams. Note, it normally uses a 3 bolt 32 tooth cam sprocket, Honda cams use a 2 bolt pattern. If you use this head on a motor with a 16 tooth crank sprocket, you will need to source a 32 tooth 2 bolt cam sprocket to use Honda cams. Periodically check your cam sprocket for signs of excess wear where the cam cover thrust button contacts, or the inside thrust tab rubs.

CrowerDr ATVHonda TB
Piston Kits: Yeah, right, you're going to leave YOUR's stock...

Countershaft Sprockets: It used to be simple, you just ordered front sprockets for an old Z50 and they'd fit... but some motors started shipping with larger countershafts, with require different sprockets that don't seem to match any existing motors. See which shaft type your motor takes in the specs section, then check out some of the available options.
Coarse 17mm - Aka old Z50
Dr ATV
Coarse 20mm - Lifan and Zongshen 54 x 54 motors
Dr ATV
Common Issues: What to look forward to with your new motor, along with preventative steps or post gotcha fixes.
Clutches
Primary Shaft Mounted Manuals - There are two varieties you'll see, 4 disk and 5 disk, with Jialing being the only one shipping a 5 disk setup at this time.
Slipping Clutch - Put heavier springs in. The most common suggestion is to get a set of clutch springs for a Honda 1999 or later TRX90 and swap them in for better clutch feel and more grabbing power.

5 disk upgrade - Some have sucessfully transplanted a 5 disk clutch stack from a Jialing to other motors that initially had 4 disk setups. This requires modifying the clutch basket, removing material from the bottom of the tab cutouts so the new stack will fit in.
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Last edited by Kurlon; 11-22-2006 at 11:16 AM.
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Old 09-21-2006, 09:13 AM   #2 (permalink)
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Thread cleaned, all info gleaned and added to the above.

Anyone got more info to add?
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2004 ST3 - 'Duckie'?!?!
2005 CRF70RR - MiniGP Weapon
2005 CRF70 - Dirt Donk
2008 Pitster Pro X4 Motard
1991 GS500E - LRRS/CCS #771
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Old 09-22-2006, 03:35 PM   #3 (permalink)
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Lifan has a 124cc same as Zongshen. Same specs as you have listed so far for the same cc zonger. I will be able provide more specs in the near future.
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Old 09-25-2006, 09:47 AM   #4 (permalink)
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Some more on the Zongshen:

Identification:
From what I have seen, all the Zongshens engine numbers start with ZS, in my case, ZS154FMI for my 125cc, then below it the identification number.
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Old 10-08-2006, 02:07 PM   #5 (permalink)
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Just got a new Lifan 125 Monster

127.1cc
9.5 hp
55.5mm Stroke
54mm Bore
23mm Exhaust Valve
27mm Intake Valve

Start in any gear with 4 up transmission
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Old 10-08-2006, 09:37 PM   #6 (permalink)
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Winston, have you actually measured the bore and stroke on that motor?

(And for reference, the Lifan 'Monster' tag refers to a specific Lifan 120 motor, all others are not monsters despite similar specs or bottom ends.)
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2004 ST3 - 'Duckie'?!?!
2005 CRF70RR - MiniGP Weapon
2005 CRF70 - Dirt Donk
2008 Pitster Pro X4 Motard
1991 GS500E - LRRS/CCS #771
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Old 10-09-2006, 11:18 AM   #7 (permalink)
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No but here is a link to where i got it from

http://www.britishamericanmotorsport...n/lifan125.htm

Also on the side of the engine is 137cm3 dont no if that is any help
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Old 10-09-2006, 12:32 PM   #8 (permalink)
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So, fun question is weather or not that bore kit was installed at build time by Lifan or by the shop selling the motor... If you get a chance, crack into that mill, get some pics, and take some measurements. : )
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2004 ST3 - 'Duckie'?!?!
2005 CRF70RR - MiniGP Weapon
2005 CRF70 - Dirt Donk
2008 Pitster Pro X4 Motard
1991 GS500E - LRRS/CCS #771
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Old 10-17-2006, 09:51 PM   #9 (permalink)
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kurlon,
Do you know the history of the 120 or a link, whats a honda nice, this is a chinese clone of the honda?
Here is my lifan 120 or 125 piston specs


40mm tall
52.4 dia
14mm pin
pin center to dome top 22.5mm
pin center to skirt 17.5mm
pin center to oil scraper 8.25mm center to center
pin center to oil ring 12.25 mm
pin center to compression ring 15.25 mm
the valve relief are 3mm deep

Last edited by chiribomb; 10-17-2006 at 11:30 PM.
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Old 10-18-2006, 06:07 AM   #10 (permalink)
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Unfortunately I don't have the history of the Lifan mills.

The Honda Nice is a motor Honda had built in Thailand for scooters in Thailand that have since been discontinued. It's a popular motor to build because it's damn rugged, easily builds out to 160cc, and parts are still available direct from Honda. The downside, you generally have to get one that was used in Thailand and 'rebuilt' by one of the local scooter shops who don't use what we'd consider best practices. So after spending a large chunk of change to get one, you have to turn around and spend more to bring it back to spec.
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2004 ST3 - 'Duckie'?!?!
2005 CRF70RR - MiniGP Weapon
2005 CRF70 - Dirt Donk
2008 Pitster Pro X4 Motard
1991 GS500E - LRRS/CCS #771
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Old 10-26-2006, 12:04 AM   #11 (permalink)
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Kurlon here are con rod specs for the 55.5 x 52.4 motor.
25mm x 39mm rod pin.
14mm piston pin.
100mm rod length center to center.

you got a gpx rod, need to know the dims?

What about the piston height, pin to dome top?

Last edited by chiribomb; 12-05-2006 at 05:26 PM.
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Old 11-24-2006, 03:40 AM   #12 (permalink)
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Quote:
Originally Posted by Kurlon
So, fun question is weather or not that bore kit was installed at build time by Lifan or by the shop selling the motor... If you get a chance, crack into that mill, get some pics, and take some measurements. : )

I bought one Lifan B/Valve kick in gear engine (1P52FMI) with 124 cc on the cylinder and pulled it down to find that it had a 52.4 bore x 55.5 stroke (119.73590666161965 cc) The output shaft has a 17 mm coarse spline :

and another Lifan B/valve kick in gear engine (1P54FMI) with 138 cc on the cylinder that is 54 mm bore x 55.5 stroke (127.15965846442622 cc) :

and I also have another Lifan B/valve crank clutch motor (1P54FMI) that has 138 on the cylinder , that I suspect is a 54 bore x 54 stroke (123.72291093836067 cc) but I'll be able to find out now (thanks to the info in this thread) , by checking the diameter of the countershaft .

I checked the countershaft and it has a 20 mm coarse spline .

Apparently , they have a taller 1st gear ratio than the kick in gear Lifans . Here are the specs of them :

Specifications:
Single cylinder, 4-stroke, 2 valves, OHC racing head, air cooled, 125cc
Bore x Stroke: 54mm x 54mm, this is a 'square' engine for best balance between power and torque
Valve Sizes: 27mm intake, 23mm exhaust
Displacement: 123.7cc
Compression Ratio: 9.47:1
Gear Ratios: 1st 2.833:1, 2nd 1.706:1, 3rd 1.238:1, 4th 0.958:1

This is the same as the (1P54FMI) "138" Lifan crank clutch engine and has the same type of flywheel cover !
http://cgi.ebay.com.au/ws/eBayISAPI....ype=osi_widget

They are also selling 140's with 55 bore x 59 stroke on ebay OZ :

http://cgi.ebay.com.au/ws/eBayISAPI....8492&rd=1&rd=1

Last edited by Pat Farsole; 01-12-2007 at 08:39 AM.
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Old 11-24-2006, 06:01 AM   #13 (permalink)
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Interesting, where did you get the gearbox data? That's a much closer ratio setup that I'm using to seeing in an import mill.
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Old 12-04-2006, 07:54 PM   #14 (permalink)
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hey i have the same Lifan big valve with the 124cm3 on the cylinder that turned out to be a 52.4x55mm, but the funny thing is, my engine # is 156FMI. I dont think that you can trust any of the markings on the cylinder and apparently not the model # either. oh well.
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Old 12-08-2006, 05:27 PM   #15 (permalink)
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I have 2 china 110's that from exterior measurments are the same, both are stamped as 107's one is my oldest sons, one is my daughters. I just recently bought another. Its an ebay special I got very, very cheap. Its stamped 107 but the cylinder appears to be close to 1 inch longer and 1 inch narrower than the other two. The kids bikes run really well and are semi auto's, this new one is gutless as can be and is a manual clutch. I bought it hoping to sell it for a small profit but if that doesnt happen will integrate it into the family and definately want to pep it up. I didnt realize the china 110's could be so different. Any clue which one this new one is. The old ones appear to be fairly square(bore x stroke) from the outside, this new one is more rectangular.
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Old 12-08-2006, 05:36 PM   #16 (permalink)
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Here's one for ya...
I tore apart a 124cc only to find that it's stroke was only 49.5 and bore 52.4...

Thats not the unusual part though. The cyllinder was actuallly 78mm tall...Figure that one out. Most 110cc based engines 107,108.. have the 69mm tall cylinder with the 49.5 stroke and 52.4 mm bore.....????????Hmmm

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Old 12-26-2006, 07:14 PM   #17 (permalink)
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Quote:
Originally Posted by Kurlon
Interesting, where did you get the gearbox data? That's a much closer ratio setup that I'm using to seeing in an import mill.


It's on the ebay listing under engine specs . Whether it can be trusted or not I don't know . What I can do is mark the flywheel and countershaft sprocket and count the flywheel turns to each C/S sprocket turn in each gear .


http://cgi.ebay.com.au/ws/eBayISAPI....ype=osi_widget
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Old 12-26-2006, 11:44 PM   #18 (permalink)
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i have some info on the Loncin 107(called a 110) 3 valve engine.

VIN id numbers:

#.) VIN= engine id
1.2.) LC= Loncin
3.) 1= single cylinder
4.5.) 52= rounded off for bore size of 52
and then i think the rest of it is all engine# from the run

mine says on the Ohalee website that its a 52.4x49.5

it is a 3 valve with two intakes and 1 exhaust.
also has a left-side cam chain and sprocket.

Identifying marks are:

"Loncin" on the left-side cover, as well as "Designed in Japan" curved underneath it.
"3valve" on both the upper tappet and the cam side cover

ill post some more specs if i take it apart

Last edited by Z50King; 01-11-2007 at 12:11 AM.
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Old 01-11-2007, 12:12 AM   #19 (permalink)
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the last three numbers on the top row,

FAH or FMH

A = automatic clutch
M = manual clutch

i dont think anyone knows what F or H mean
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Old 01-12-2007, 08:23 AM   #20 (permalink)
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Quote:
Originally Posted by Kurlon
Winston, have you actually measured the bore and stroke on that motor?

(And for reference, the Lifan 'Monster' tag refers to a specific Lifan 120 motor, all others are not monsters despite similar specs or bottom ends.)

Kurlon is dead right . The actual 120 monster Lifan has ports that are larger (wider) , smoother and cleaner finished inside and the casting around the guide is larger diameter than the later "R" type big valve heads .
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